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Loyal aims to deliver value to customers with 18 years of experience in the food machine industry, offering solutions from raw material processing to product packaging. With a global presence in 50+ countries, Loyal prioritizes quality control, technology innovation, and excellent customer service. Specializing in food extruders, industrial microwave systems, and more.

Food manufacturing process blog written by a dedicated and passionate writer who delves deep into the intricacies of the industry, sharing insights, trends, and valuable information for readers interested in the field.

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Contact Loyal for top-quality Biscuit Production Line and Microwave Drying Machine solutions tailored to meet your specific needs. Enhance your production efficiency and quality with our innovative equipment. Reach out today to learn more and request a Free Sample!

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Corn Flakes Production Line

Premier Provider of Corn Flakes Production Lines in China

Leading provider of Corn Flakes Production Lines in China. We specialize in cutting-edge machinery tailored to your corn flakes production needs. Proven track record of high-quality solutions and top-notch customer service for your success.

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    Introducing Corn Flakes Production Line from Loyal

  • The production line can mix various flours like corn, wheat, and potato to produce different types of snacks.
  • Ingredients are extruded at high temperatures and pressures to pre-gelatinize and shape the product.
  • The shaped product is dried and seasoned in a drum sprayer to produce crispy puffed snacks in multiple flavors.
  • Adjustable dies allow the extruder to produce a wide range of snacks from cereal to cheese balls to match market demands.
  • Popular products include corn curls, cereal, kurkure, and snacks made from corn, rice, wheat, oats and other materials for their crunchy texture and shapes.
  • Investing in the versatile line allows efficient production of delicious snacks and expansion of product offerings to meet changing consumer preferences.
Corn Flakes Production Line
Corn Flakes Production Line

Corn Flakes Production Line for sale

Corn Flakes Production Line available for purchase! Enhance your manufacturing capabilities with this efficient and reliable equipment designed to streamline the production of crispy and delicious corn flakes. Increase your output and meet market demands effortlessly with this top-of-the-line machinery.

Corn Flakes Making Machine Manufacturing Breakfast Cereal Sweet Corn Flakes Processing Equipment
Loyal
Shandong, China
The advanced fully automatic corn flakes making machine uses puffing and extrusion tech to produce popular salad snacks. It's compact, easy to operate, and highly adaptable. The corn flakes are enriched with vitamins and minerals, and can be enjoyed with milk, coffee, or as sweet crunchy snacks for kids. Available in various flavors like light, sweet, and salted.
800kg/h Corn Flakes Making Machine For Sale In Denmark
1000kg/h Corn Flakes Making Machine For Sale In Congo
Self Cleaning Automatic Corn Flakes Making Machine Twin-Screw Extrusion For Cereal Flake
Loyal
Shandong, China
Professional supplier of corn flakes/breakfast cereal machines with a focus on designing efficient production lines. Our machinery utilizes various raw materials to create high-quality corn flakes and breakfast cereals for sale.
LY65 30KW 100-150g/h 39000x1200x2200mm
LY70L 37KW 200-250kg/h 41000x1500x2200mm
LY85 75KW 300-500kg/h 43000x3500x4300mm
Stable Pre-Formtion Corn Flakes Manufacturing Cereal Production Line Processing Line
Loyal
Shandong, China
Professional manufacturer of automatic corn flakes machines for breakfast cereal production. Utilizes various raw materials like corn, wheat, oats, and more to create popular breakfast cereals. Offers a range of corn flakes types such as light, sweet, and salted. Enjoy corn flakes with boiling water, soup, or milk for a tasty meal.
Material Stainless Steel 304
Certification CE BV ISO 9001
Full Automatic And Easy Operate
Explore the fascinating world of cornflakes production - from raw materials selection to packaging. Learn about technological advancements, quality control, and environmental considerations in this blend of tradition and innovation. #cornflakes #foodproduction

Technical parameters of Corn Flakes Production Line

ModelInstalled PowerPower ConsumptionOutputSize (LWH)
LY65222kw155kw100-150g/h39000x1200x2200mm
LY70L326kw228kw200-250kg/h41000x1500x2200mm
LY85433kw303kw300-500kg/h43000x3500x4300mm
LY75583kw437kw300-500kg/h5.20002E+12
LY95740kw555kw800-1000kg/h5.62003E+12

Corn Flakes Production Line: Technical Specifications for Manufacturing Process

Equipment NameFunction
MixerUsed to mix corn flour with some additives and a certain amount of water.
Screw conveyorTransports the mixed raw materials to the feeding hopper of the extruder to ensure convenient and fast feeding.
Twin Screw ExtruderExtrudes the raw materials in a high-pressure environment, producing different shapes by adjusting the process and changing the mold.
Vibrating feederSpreads the products through a vibrating screen to avoid sticking together.
Air conveyorTransports the product to the oven.
Multi-layer dryerThe baking time of the high-temperature oven can be adjusted according to speed; it reduces particle moisture and increases the shelf life.
Big Flake MachineUsed to press the spherical corn balls from the extruder into corn flakes. It has a surface hardness of 65 or more for longer service life and high processing accuracy.
Cooling conveyorGuarantees packaging quality by cooling the product to room temperature.
Exploring the impact of Corn Flakes on breakfast history, this article delves into their manufacturing process and global success. It highlights the innovation behind their production and their enduring significance in the culinary world.
Loyal factory -2
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    Why choose Loyal's Corn Flakes Production Line?

    Provides technical parameters for pre-sale service.

•Offers factory layout and size suggestions for customers.

•Supplies general formulations and custom-design services.

•Gives professional advice about market, machines, materials, and packing.

•Assists with booking ship or suggesting a professional ship agent at customer’s request.

•Offers 24-hour online service for quick support.

•Supplies allocation charts and operation manuals as per buyer’s request for after-sale service.

•Provides one year warranty and lifetime maintenance at cost price.

•Sends free easy broken spare parts with container.

•Offers first installation by engineer and worker training at customer’s factory.

•Engineers available to service machinery overseas with free consultation, project planning, debugging, training, and new production techniques.

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Requesting a Quote for Corn Flakes Production Line

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4. Contact our pre-sales engineers for debugging videos and technical support.

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Frequently Asked Questions

If you want to know more about Corn Flakes Production Line

Q: What are the key stages in the flake making process on a corn flakes production line?

A: The production of corn flakes involves several key stages, typically including mixing the ingredients (mainly corn meal and sugar), conveying the mixture through a breakfast cereal extruder (a type of processing machine), flake making through rollers, high temperature baking to evaporate moisture, and finally, cooling before packaging. Each of these stages is critical for producing the crisp and flavorful breakfast cereal corn flakes that children and adults enjoy.

Q: How does a machine corn affect the quality of breakfast cereal corn flakes?

A: The machine corn, or more specifically, the corn flakes making machine, plays a pivotal role in determining the quality of breakfast cereal corn flakes. Its efficiency in uniformly mixing ingredients, extruding the semi-finished product into the right thickness, and evenly baking the flakes at high temperatures ensures the final product has the desired texture, crispness, and taste. High-quality machines, like those from Sunpring, are designed for optimal processing, significantly impacting the overall quality of the flakes cereal.

Q: What is the role of starch in chips production and corn flake making?

A: Starch is a crucial component in both chips production and corn flake making due to its properties that contribute to the texture and firmness of the final product. In corn flakes making, starch helps bind the ingredients together and forms a gel-like structure when heated and mixed, which is essential for the semi-finished product to hold its shape through the extruder corn. During the high temperature baking process, starch contributes to the crispiness of the breakfast cereal corn flakes by undergoing gelatinization and dextrinization.

Q: Can the same production line produce corn flakes and other types of breakfast cereals?

A: Yes, a versatile production line can produce corn flakes and a variety of other breakfast cereals by adjusting the processing machine settings, changing moulds and production process parameters such as temperature and extrusion speed. For instance, by using different shapes for extrusion and modifying the flavoring additives, manufacturers can produce an array of cereal types on the same line, catering to diverse consumer preferences. This flexibility is especially beneficial for factories looking to expand their breakfast cereal product range.

Q: What advancements in technology have been made in the corn flakes making machine?

A: Technological advancements in corn flakes making machines have been significant, focusing on enhancing efficiency, consistency, and safety. Modern machines, like those developed by Sunpring, feature automation in the mixing, extruding, and baking processes, reducing the need for manual intervention and ensuring a uniform product. Innovations in temperature control and vibrating conveyor systems also help in precise baking and cooling, while touch-screen interfaces enable easy adjustments to produce different shapes and sizes of flakes cereal. Furthermore, energy-saving technologies have been introduced to minimize operational costs and environmental impact.

Q: How does changing moulds and production process affect the variety of breakfast cereals produced?

A: Changing moulds and modifying the production process are essential strategies for creating a wide variety of breakfast cereals on the same production line. By altering the shape and size of moulds used in the extrusion process, manufacturers can produce different shapes and textures of cereals, from traditional flakes to stars, balls, and more intricate designs. Adjusting process parameters such as extrusion speed, temperature, and moisture content can also produce variations in density, crunchiness, and flavor, thus allowing for a broad selection of cereals to cater to consumer preferences.

Q: What safety measures are important in operating a breakfast cereal production line?

A: Safety is paramount when operating a breakfast cereal production line, both for the safety of the workers and for ensuring the production of safe, consumable products. Important safety measures include regular maintenance and cleaning of the equipment to prevent contamination and breakdowns, proper training for operators on machine use and safety protocols, the use of personal protective equipment (PPE), and strict adherence to food safety standards and regulations. Additionally, incorporating safety features into machines, such as emergency stops, guards, and sensors, can help prevent accidents and enhance the overall safety of the production process.

Q: How can the environmental impact of a corn flakes production line be minimized?

A: Minimizing the environmental impact of a corn flakes production line involves adopting sustainable practices and technologies. This can include using energy-efficient machines that reduce power consumption, recycling water used in the cleaning and production processes, and implementing waste management strategies to reduce, reuse, and recycle waste products. Using sustainable raw materials and packaging options can also contribute to lowering the environmental footprint of breakfast cereal production. Moreover, continuous improvement and innovation in production techniques can further enhance environmental sustainability.

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